Industry

Custom bike parts, components, and prototypes

From one-off prototypes to small production runs, OpenSpindle helps cycling companies, framebuilders, teams, and product designers source custom bike parts. Send your CAD, drawings, BOM, or even just the part you're trying to make. We'll review the requirements and source qualified manufacturing partners for the job.

Built by bike racersOne part or 1,000Prototype to production
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Minimum order
1 part
Core materials
7075 aluminum, titanium, carbon
Processes
CNC, 3D printing, carbon, sheet
Run size
Prototype to production

Custom manufacturing for cycling

We race bikes. We know bikes.

OpenSpindle co-founders Tom Petrini and Bryan Petro are avid cyclists, and we both race: criteriums, road races, gravel races, and cyclocross. Bikes are how we spend our weekends and a good part of our weekdays.

That changes how we read your project. We know why a derailleur hanger is supposed to bend before the frame does, why a stem clamp that creaks gets noticed on the first climb, and why a computer mount that rattles loose on a gravel descent needs a better design. When you send us a bike part, we look at it the way riders do, then find the manufacturing partner set up to make it.

What we source

Bike parts we can source

Drivetrain & powertrain

  • Chainrings
  • Spider components
  • Crank arms
  • Crank spacers
  • Bottom bracket components
  • Derailleur hangers
  • Rear derailleur components
  • Front derailleur components
  • Cassette components
  • Freehub components
  • Axles
  • Lockrings
  • Chain guides
  • Chain catchers
  • Bash guards
  • Pulley cages
  • Shift cable guides
  • Cable stops
  • Custom drivetrain hardware

Common materials 7075 aluminum, 6061 aluminum, 2024 aluminum, stainless steel, titanium, carbon fiber, Delrin/POM, engineering plastics.

Frame & suspension components

  • Replaceable dropout inserts
  • Custom dropouts
  • Frame inserts
  • Frame plugs
  • Cable ports
  • Internal cable guides
  • Cable routing components
  • Brake mounts
  • Bottle cage mounts
  • Rack mounts
  • Fender mounts
  • Suspension linkage components
  • Shock mounts
  • Pivot hardware
  • Bearing spacers
  • Suspension spacers
  • Axle hardware

Common materials 6061/7075 aluminum, titanium, stainless steel, 4130 chromoly steel, carbon fiber, Delrin/POM, nylon.

Cockpit components

  • Custom stems
  • Stem components
  • Stem spacers
  • Custom headset spacers
  • Headset components
  • Handlebar clamps
  • Handlebar mounts
  • Computer mounts
  • Computer mount adapters
  • Aero extensions
  • Aerobar hardware
  • Bar-end plugs
  • Accessory mounts
  • Cable routing hardware

Common materials 6061/7075 aluminum, carbon fiber, stainless steel, titanium, Delrin/POM, nylon, TPU.

Wheels & hub components

  • Hub shells
  • Custom hub components
  • Freehub bodies
  • Axle spacers
  • End caps
  • Thru-axles
  • Hub adapters
  • Bearing spacers
  • Rotor lockrings
  • Custom spoke components
  • Rim inserts
  • Valve components
  • Wheel sensor mounts
  • Wheel hardware

Common materials 6061/7075 aluminum, titanium, stainless steel, carbon fiber, Delrin/POM.

Braking components

  • Brake adapters
  • Caliper mounts
  • Rotor adapters
  • Brake lever components
  • Brake spacers
  • Pad retainers
  • Cable guides
  • Heat-management components
  • Custom brake hardware

Common materials 6061/7075 aluminum, stainless steel, titanium, carbon fiber, engineering plastics.

Bike mounts & accessories

A lot of custom work in cycling happens here, and much of it starts as a 3D print before it moves to machined aluminum or molded parts.

  • GPS mounts
  • Computer mounts
  • Phone mounts
  • Camera mounts
  • Action-camera adapters
  • Light mounts
  • Radar mounts
  • Aero sensor mounts
  • Battery mounts
  • Electronic accessory mounts
  • Bottle cage adapters
  • Saddle bag mounts
  • Tool mounts
  • Pump mounts
  • Custom team mounts
  • Custom brackets
  • Protective covers
  • Custom enclosures
  • Equipment cases
  • Prototype accessories

Common materials SLS and MJF nylon, FDM and SLA prints, CNC-machined aluminum, sheet metal, laser-cut plate, and carbon fiber.

Bikepacking & adventure components

  • Rack mounts
  • Rack brackets
  • Pannier hardware
  • Cargo mounts
  • Cargo brackets
  • Fork cargo mounts
  • Anything cages
  • Frame bag hardware
  • Bottle cage adapters
  • Frame protection components
  • Tool mounts
  • Accessory brackets
  • Custom hardware

Common materials 6061 aluminum, stainless steel, titanium, 4130 chromoly, UHMW, TPU, and nylon.

Aero & performance components

A strong fit for cycling product startups and teams developing new equipment, where the first version is a prototype headed for the wind tunnel or the road.

  • Aero fairings
  • Aero covers
  • Wheel covers
  • Hydration mounts
  • Bottle cage components
  • Computer mounts
  • Aero extensions
  • Sensor mounts
  • Wind-tunnel prototypes
  • TT/triathlon accessories
  • Custom aerodynamic components

Common materials Carbon fiber, SLS nylon, SLA resin, 6061/7075 aluminum, and polycarbonate.

How OpenSpindle works

We tap our partner network. You get the best-match quote.

Upload your part and we tap our network of partner shops to get you a competitive, all-in quote that is the best match for the job.

One upload

A CAD file or a sketch. That is the whole ask on your end.

Your best-match quote

Sourced from the partner shops set up for your exact part.

All-in, on your timeline

Machining, finishing, and shipping detailed to your turnaround.

Reference

Cycling & Bike Parts selection guide

Bike parts: typical materials, processes, and finishes

A starting point for common custom bike components. Confirm alloy, temper, and finish against your loads and the part you are replacing.
PartTypical materialProcessCommon finish
Chainrings7075-T6 aluminum; steel for high-wear useCNC millingHard anodize or color anodize
Derailleur hangers6061-T6 or 7075-T6 aluminumCNC milling from plateAnodize
Thru-axles7075 aluminum, Grade 5 titanium, or steelCNC turningAnodize; titanium left raw or polished
Stems6061/7075 aluminum or titanium3- to 5-axis CNC machiningAnodize or bead blast
Headset and stem spacers6061 aluminum, carbon fiber, DelrinCNC turningAnodize
Computer, light, and GPS mounts6061 aluminum or PA12 nylonCNC machining or SLS/MJF printingAnodize or dyed black
Dropouts4130 chromoly, 6061/7075 aluminum, Grade 5 titanium, stainlessCNC machining, laser or waterjet cuttingRaw for brazing or welding; finished with the frame
Suspension linkages and pivots7075-T6 aluminum, titanium or steel hardware5-axis machining and turningAnodize
Chain guides and bash guardsCarbon fiber, UHMW, Delrin, 7075 aluminumCNC routing or machiningRaw, anodize, or clear coat
Aero fairings and coversCarbon fiber, SLS nylon, SLA resinComposite layup, routing, or 3D printingPaint, clear coat, or raw

Bike standards to call out on your drawing

Bikes run on interface standards. Naming the standard your part must mate with saves a round of questions and a wrong first article.
InterfaceCommon standardsWhat to specify
Thru-axles12x100 and 12x142 mm (road), 15x110 and 12x148 mm Boost (mountain)Axle length, thread pitch (M12x1.5 is common but not universal), and head style
Bottom bracketsBSA threaded (1.37 in x 24 TPI), T47 (M47x1), press-fit shellsShell standard and width; BSA drive-side cups use a left-hand thread
Chainrings110 mm BCD (road), 104 mm BCD (mountain), brand direct-mount interfacesBCD or direct-mount standard, tooth count, and narrow-wide profile if 1x
Rotors6-bolt (44 mm bolt circle) and Center LockRotor interface and rotor size for adapters and spacers
Brake mountsFlat mount (road and gravel), post mount (mountain)Mount standard, rotor size, and caliper model
Cockpit1-1/8 in (28.6 mm) steerer; 31.8 mm and 35 mm bar clampsSteerer and bar clamp diameters, clamp width, and bolt torque
Derailleur hangersFrame-specific hangers, SRAM UDHFrame make, model, and year, or the original hanger to measure
Bottle and accessory bossesM5 threads, 64 mm bottle cage spacingBoss spacing, thread, and clearance to the frame

Finishes for bike parts

Finish is part of the spec on cycling parts. Call it out on the drawing along with any areas that must stay masked.
FinishBest forNote
Anodizing (Type II)Aluminum cockpit, mounts, and cosmetic partsColor can vary between batches; order related parts together if they must match
Hard anodizing (Type III)Chainrings, wear surfaces, and sliding partsAdds a hard, wear-resistant layer; mask bearing seats and threads or dimension for coating build
CerakoteColored hardware and cosmetic parts in metalThin ceramic coating in many colors
Powder coatingSteel frames, racks, and cargo hardwareThicker than anodize; mask threads, bosses, and bearing surfaces
Bead blastingUniform matte look on aluminum, titanium, and stainlessOften done before anodizing for a satin finish
Brushing and polishingTitanium and stainless partsCommon on raw titanium parts
PassivationStainless steel hardwareImproves corrosion resistance
Black oxideSteel hardwareMild corrosion resistance; usually oiled
Heat treatment4130, 4140, and 17-4 PH steel partsSpecify the condition or hardness on the drawing
Laser engraving and part markingLogos, part numbers, and torque specsSupply artwork as vector files

Why OpenSpindle

Built for cycling & bike parts buyers

One partner, every process

A bike part can need CNC machining, 3D printing, carbon cutting, and anodizing on the same order. Send the whole project to OpenSpindle instead of managing multiple machine shops.

One part or 1,000

Prototype a new stem or mount, run a small batch for a team, or move a proven part into production. The same manufacturing partner can repeat the run when you need more.

Send whatever you have

CAD, a dimensioned drawing, a BOM, a broken part, or a clear description of what you are trying to build. We review the requirements and identify the right process before we source it.

Riders reviewing your parts

We race bikes, so we know which interfaces matter, where a part sees load, and which details to confirm before the first article instead of after it.

Who we work with

Who we help

Cycling companies

Source prototypes and production components without managing multiple machine shops.

Bike manufacturers

Source custom components, frame hardware, and low-volume production parts.

Component startups

Turn CAD into functional prototypes and production-ready parts.

Framebuilders

Source specialized components, dropouts, hangers, mounts, and custom hardware.

Cycling teams

Create custom mounts, brackets, equipment, and one-off parts.

Product designers

Prototype new cycling products before committing to tooling or large production runs.

Individual cyclists

Need a one-off custom component or replacement part? We can help source it.

Bike shops and service centers

Replace discontinued or hard-to-find parts for customer bikes.

Trust

Certifications and standards that matter

Most custom bike parts are made to your drawing, and the checks that matter are fit, material, and finish. For safety-critical parts, testing to the relevant bicycle standard is the brand's responsibility, usually through an accredited test lab, so plan for it early.

Material certifications

Ask for mill certs when alloy and temper matter, such as 7075-T6 for chainrings and stems or Grade 5 titanium for axles and bolts. It confirms you received the material you designed around.

ISO 4210 and 16 CFR 1512

ISO 4210 sets safety requirements and test methods for bicycles and key components such as frames, forks, handlebars, and stems. 16 CFR 1512 is the US CPSC bicycle regulation. Relevant when you sell complete bikes or safety-critical parts.

EN 15194 for e-bikes

The European standard for electrically power assisted cycles. It applies to complete e-bikes, so it matters for battery mounts, motor brackets, and enclosures that are part of a certified bike.

First article inspection

For production runs, ask for a first article report before the full batch ships. It is the cheapest way to catch a wrong thread, bore, or interface before you have 500 of them.

Questions

Frequently asked questions

Yes. Derailleur hangers are one of the most common custom bike parts. Send the original hanger, a drawing, or a CAD file, plus the frame make, model, and year. Hangers are usually machined from 6061-T6 or 7075-T6 aluminum plate. A hanger is designed to bend or break before the frame does, so match the original material and thickness rather than making it stronger.

Last reviewed September 2026

Have a custom bike part to make?

Send us the CAD, drawing, BOM, or even a description of what you are trying to build. OpenSpindle reviews the project, identifies the right manufacturing process, and sources qualified manufacturing partners for your parts. One part or 1,000. Prototype or production.

Upload Files & Get Free Quotes

STEP · STL · IGES · DWG · DXF · PDF · and more

Uploads are secure & confidential

No CAD file?